In this article i'm going to discuss about a lead-acid battery chrager construction and a very basic principle of charging ckt. Also i'll share my own battery charger that i've built to use my project.
Brief DescriptionInput of this prototype is 12v,1amp DC power supply.using a voltage regulator IC, a comparator IC and a Double transistor package module the circuit gives output of 6v DC. A 6v, 5Ah lead-acid battery can be charged using this circuit.
Circuit Design:
Components Used:
ICs:
a) LM 317 (v-reg) - 1
b) IC 741 (comparator) - 1
c) TIP 122 (transistors) - 1
Resistors:(all are 1/4 watts)
470 ohms: 1
220 ohms: 1
100 ohms: 1
10k ohms: 1
1k ohms: 1
100kohms:1
2k2 preset pot:1
10k preset pot:1
Diodes:
1N4007 : 2
3.3v Zener : 2
0.1uF capacitor : 1(disk type)
LED: green & red : one each
The prototype model i've built:
1. this is the circuit set-up in 3.5x6 inches box. Input of this circuit comes from two 6v, 3watt solar modules connected in series to get 12v,1amp DC output.
2. the output of the circuit is connected to a 6v,5Ah lead-acid battery which is fully charged.
that' why the RED LED is lighted up.
3. you can see the multi-meter reading.
It shows that the battery-voltage is 6.36v. and because of that the RED LED is blinking.
Brief Description
Circuit Design:
LM 317 |
Components Used:
ICs:
a) LM 317 (v-reg) - 1
b) IC 741 (comparator) - 1
c) TIP 122 (transistors) - 1
Resistors:(all are 1/4 watts)
470 ohms: 1
220 ohms: 1
100 ohms: 1
10k ohms: 1
1k ohms: 1
100kohms:1
2k2 preset pot:1
10k preset pot:1
Diodes:
1N4007 : 2
3.3v Zener : 2
0.1uF capacitor : 1(disk type)
LED: green & red : one each
IC 741 |
Testing of the Circuit
1) The input to the circuit can be fed from a standard 12V 1 amp adapter.
2) To set up the circuit initially do not connect any battery.
3) Feed 12V input, adjust the 2K2 pot to get 7v across the battery charging terminals.
4) Next, adjust the 10K preset such that the green LED just lights up fully and the red LED shuts off.
5) Circuit has been set.
6) Switch OFF power. Connect a discharged battery and switch ON power, the circuit will do the rest.it will cut off as as soon as the battery voltage reaches 7V.
The prototype model i've built:
1. this is the circuit set-up in 3.5x6 inches box. Input of this circuit comes from two 6v, 3watt solar modules connected in series to get 12v,1amp DC output.
2. the output of the circuit is connected to a 6v,5Ah lead-acid battery which is fully charged.
that' why the RED LED is lighted up.
3. you can see the multi-meter reading.
It shows that the battery-voltage is 6.36v. and because of that the RED LED is blinking.
Great information about Lead-Acid Battery, Your information is really informative for us.......
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